What is vibration monitoring? Why is vibration monitoring important?

Release time:2024-06-20 11:26:05

What is vibration monitoring?

If your machinery is equipped with vibration monitoring equipment, it can record the number of vibrations of the machinery, as well as the invisible movements and track them with a simple sensor. Throughout the entire lifecycle of the motor, it vibrates at a given frequency. When the motor approaches its end of life, the vibration frequency and amplitude tend to change linearly until the motor malfunctions. The transported package will vibrate at a frequency consistent with its input frequency. Everything we come into contact with in a day has a resonance or inherent frequency, or it is a&quo; Likes to shake; The frequency of. Use vibration monitoring systems to provide real-time data to track small vibrations or movements that are approaching but not visible.

Why is vibration monitoring important?

The feedback from vibration monitoring provides operators and operators with insights that cannot be viewed without assistance. How many times have you walked past the same device and heard a familiar buzzing sound, letting you know that the machine is running? Have you noticed the buzzing sound moving up or down in tone, fast or slow? This is what the machine is saying; Hey, there has been some change in my heart& rdquo;

Over time, these frequency changes can reveal how machines age and provide warnings for machine malfunctions. Normally, the pitch of an aging motor will increase before it fails. If the machine is in a noisy environment or there may be operators running it, changes in frequency may be detected, and it is too late.

Replacing parts may take several days, weeks, or months. Urgent shipping will only sprinkle salt on the wound. Vibration monitoring helps predict the final failure, so that replacement parts or services can be scheduled in advance. This will only save time on maintenance, manufacturing, and transportation of your equipment. In addition, machines with increased pressure will also change their vibration mode.

So, if an operator pushes a device too hard, the monitoring can display it in real time. It may be the low-frequency vibration of the truck while driving on the road. Perhaps the low-frequency to medium amplitude vibration picked up or put down the package. Or it could be the packaging falling off the shelf onto the floor, being pushed onto the truck, or the worst-case scenario of an accident during transportation. If not properly monitored and evaluated, you may only know that the packaging was damaged upon arrival.